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Computational simulation of pass rolling
Hacek, Samuel ; Šebek, František (referee) ; Petruška, Jindřich (advisor)
Táto diplomová práca sa zaoberá možnosťami výpočtového modelovania valcovania v kalibroch pomocou metódy konečných prvkov. Na začiatku je formulovaná motivácia pre písanie práce a problémová situácia, nasledovaná zostavením systému podstatných veličín. Ďaľšia kapitola popisuje rôzne spôsoby valcovania ako aj samotný valcovací proces. Dôraz je kladený na popis tradičného návrhu kalibrov. Nasledujúca kapitola sa zaoberá teóriou plasticity, plastickým chovaním materiálu a jeho modelovaním v konečnoprvkovom prostredí Abaqus, ktoré je použité vo výpočtovej časti práce. Predstavené sú viaceré modely plasticity, ako aj modely tvárneho porušovania, používané na posúdenie tvárniteľnosti či simuláciu šírenia tvárnej trhliny v materiáli. Práca pokračuje kapitolou zameranou na metódu konečných prvkov, najmä jej explicitný algoritmus, využívaný vo výpočtovej časti práce. Ďaľšia časť je venovaná popisu základných princípov fotoelasticimetrie, tradičnej experimentálnej metódy. Tieto kapitoly zahŕňajú aj popis konečnoprvkovej a experimentálnej fotoplastickej analýzy konkrétneho prípadu valcovania v kalibroch, riešené v predchádzajúcom článku. Použitý výpočtový model je základom nového konečnoprvkového modelu, ktorého tvorbe je predmetom nasledujúcej kapitoly. Naviac sú vytvorené aj dve varianty pôvodného, zjednodušeného výpočtového modelu. S použitím vytvorených výpočtových modelov sú vykonané štrukturálne analýzy a vyhodnotené viaceré výsledky, následne zhrnuté a porovnané s pôvodnými výpočtovými a experimentálnymi výsledkami. Rozbor porovnania výsledkov a zhodnotenie použiteľnosti a spoľahlivosti jednotlivých výpočtových modelov tvoria záver práce.
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Manufacturing of a connecting pin by cold forming
Koumar, František ; Peterková, Eva (referee) ; Jopek, Miroslav (advisor)
The diploma thesis is focused on the optimization of the production of a rotary connecting pin, produced by bulk cold forming with a focus on upsetting and forward and backward extrusion. The resulting pin will be made of 1.4511 steel. From the three proposed variants of production processes, the optimal variant for four forming operations was selected. Extrusion tools are made of tool steel 19 830. A numerical simulation was performed to verify the suitability of the sequence of the selected variant. The size of the production batch is set at 700,000 pieces / year. In the technical and economic evaluation, the calculated production price of 1 piece of part was coMPared between machining and volume forming, at which the production costs amount to CZK 6,64. The return on this method, with an assumed profitability of 10%, was found for 568 182 pieces produced.
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Forming technology production of ending of brake hose
Obůrka, Miloš ; Šlais, Miroslav (referee) ; Forejt, Milan (advisor)
The purpose of the diploma thesis elaborated during studies of Engineering technology is to project the technological process for production of brake hose end made of 12010.3 steel by cold forming. Based on the study of the cold forming problems and following technical calculations of the production process was designed a 3 steps process of forming. As a semiproduct was chosen wire stub with a diameter of 11.2 mm and a length of 27mm. The production is designed for automatic multistage press TPZK 25 from local manufacturers Šmeral Brno, a.s.
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Bulk forming technology of carrier pin
Večeřa, Jiří ; Samek, Radko (referee) ; Forejt, Milan (advisor)
This thesis deals with a proposal of a technology for manufacturing a carrier pin made of corrosion resistant chrome steel 17 021.3. Having studied the information about cold bulk-metal forming in the available literature, I have suggested two variants of manufacturing processes. The suggested manufacturing variants consist of four forming operations which combine upsetting and extrusion. As far as the chosen variant is concerned, there have been made technological and strength calculations for the individual operations. As regards the designed technology, I have opted for the automatic multistation forming machine TPZK 25, produced by the company ŠMERAL Brno.
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Bulk forming technology of piston of disk brake
Toman, Svatopluk ; Samek, Radko (referee) ; Forejt, Milan (advisor)
The project of Master’s thesis elaborated within engineering studies of branch 23-03-T002 proposes a technology of production of disk brake piston made of low-carbon steel EN C10E. Supposed production amount is 300 000 pieces per year. With knowledge of literary study on the theme of cold steel bulk forming, three variants of production technique were proposed. The chosen one, for which the technological and energy computations were accomplished, consists of two basic forming operations. For manufacture realization was selected three-stage automatic forming machine TPD 630 (manufacturer Šmeral Brno) with nominal forming output of 6 300 kN. As a material of extruding punch, tool-steel EN X100CrMoV5-1was chosen. For extruding dies was selected high speed steel HS 6-5-2 and its shrink ring is made of high quality steel 60WCrV8. Optimalization of tool properties was performed with specialized PC software.
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Production of pinion
Vališ, Ondřej ; Štroner, Marek (referee) ; Císařová, Michaela (advisor)
The bachelor thesis deals with literature study of cold forming technology. Further the thesis submits a proposal of the production technology of pinion into the gearbox of passenger vehicles made from alloy steel according to ČSN 16 326. Thanks to knowledges aquired by literary study of bulk forming issue was suggested a direct extrusion technology with consequential cold upsetting. The component part will be produced in two production processes and series of fifty thousand pieces per year. These manufacturing processes will be used on forming machine called Schuler with nominal force of two thousand tons which is part of Metaldyne Oslavany company involved in automative industry.
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Bulk forming technology of pin connector
Kříbala, Milan ; Šlais, Miroslav (referee) ; Forejt, Milan (advisor)
The Bachelor’s thesis deals with the production of the coupling pin cold bulk forming with focus heading and extrusion. The part will be made of structural steel 11 320 5R. The size of the production is about 700 000 piece per year. The two processes was chosen for four forming operation. From the technological calculations were set forming by force 465 kN needed to select a suitable forming machine. Automatic machine TPM 8-A was elected due to force 1000 kN. The drawing documentation is part of the work. Extrusion tools are made of tool steel 19 830. One piece costs 0,6 Czech crowns – this calculation was in the technical-economic assessment.
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Bulk forming technology of cases
Covrighin, Sergiu ; Šlais, Miroslav (referee) ; Forejt, Milan (advisor)
Bc. COVRIGHIN Sergiu. Bulk forming technology of cases. Diploma thesis in fifth class of master studies, academic year 2009/2010, study group 5M/68, FME UT in Brno, Institute of Manufacturing Technology, Department of Metal Forming, May 2010, pages 46 , 18 fig., 7 tab., 4 annexes. In diploma thesis is introduced a technological proposal regarding production of cases by bulk forming from cemented steel 14 220.3. Despite the estimated number of parts which is 70000 a year, quality and product accuracy, 2 options of technological procedures concerning cold bulk forming wth combination of backward and forward extrusion are being considered. For chosen option are elaborated technological calculations. As for the suggested technology, crank press, force 8000 kN and made by company KRUPP was chosen. Material for extruder is steel 19 569 and material for extrusion die is steel 19 655.
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Metal formíng production of spring bush by cold extrusion.
Třeštík, Jakub ; Samek, Radko (referee) ; Forejt, Milan (advisor)
TŘEŠTÍK Jakub: Metal forming production of spring bush by cold extrusion. The Master’s degrese project, 2nd form, summer semester, academic year 2009/2010, educational group 5O/60, Mechanical Engineering – Manufacturing Technology, Brno University of Technology, Fakulty of Mechanical Engineering, Institute of Manufacturing Technology, Dept. Of Metal Forming and Plastic, May 2010. This project sloves the manufacturing proces sof “Spring bush” part by technology of cold extrusion. Part is made of 12 122.3 steel. Semifinished product has a cylinder shape with dimensions O29-24 mm. This part is made during four bulk forming operations on the TPZK 25 Šmeral Brno, a.s.
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The perspectives of hot bulk forming
Staněk, Vojtěch ; Císařová, Michaela (referee) ; Podaný, Kamil (advisor)
The project elaborated within bachelor study brings research work on the theme of perspectives of hot bulk forming. Forming technologies, their utilization so far, pertinence and supposed use in the future were reviewed on the basis of literary study. Further the importance of computer simulation and contemporary trends in processing of non-ferrous alloys are mentioned.
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